Precision V Band WR15 Waveguide Components – Custom Built to Your Blueprints
Every component is fabricated from oxygen‑free copper or lightweight aluminum (gold plated) using micro‑EDM and 5‑axis ultra‑precision milling. We inspect with CMM (±0.5 μm) and VNA up to 75 GHz. Send us your blueprints – we will deliver WR‑15 waveguides machined exactly to your 5G, satellite, security, and test equipment specifications.
We produce a complete range of WR‑15 precision‑machined components. Our straight waveguides, bends, and twists are held to ±5 μm inner bore tolerances and ±0.3° polarization accuracy. For signal routing and control, we manufacture electromechanical switches with rotor‑stator gaps ≤8 μm, terminations achieving VSWR ≤1.03:1, and circulators with Y‑junction symmetry ≤3 μm for >20 dB isolation.
In frequency selection and power management, we deliver waveguide filters (iris windows ±3 μm), multiplexers with cavity consistency ±3 μm, combiners and dividers holding amplitude balance ±0.5 dB, and directional couplers with coupling hole position accuracy ±8 μm and directivity ≥22 dB. For radiation and interconnection, we machine horn antennas (aperture tolerance ±8 μm), plain flanges (flatness ≤2 μm, H6 dowel pins), and choke flanges (groove depth ±2 μm).
As a dedicated manufacturer of V‑band WR‑15 (50–75 GHz) waveguide components, we specialize in producing high‑performance millimeter‑wave parts strictly from customer drawings. Unlike lower‑frequency bands, V‑band combines challenging micron‑level tolerances with the advantage of license‑free spectrum around 60 GHz, making it ideal for 5G base station suppliers, satellite communication equipment makers, security & inspection system providers, and high‑end test & measurement instrument manufacturers.
| component Category | components name | applications | |||||||
|---|---|---|---|---|---|---|---|---|---|
| Transmission Line | |||||||||
| straight waveguide | Fundamental transmission link for all systems | ||||||||
| bend | Changing signal direction, suitable for compact system layouts | ||||||||
| Twist | Adjusting signal polarization to optimize system performance | ||||||||
| signal transition | |||||||||
| adapters | Connecting waveguide systems to standard coaxial test or transmission interfaces | ||||||||
| probe transition | Efficient conversion from waveguide to planar circuits (e.g., microstrip) | ||||||||
| Termination & Load | Termination (Load) | Absorbing residual signals on the transmission line to protect active components (e.g., power amplifiers) | |||||||
| Frequency Selection & Power Division | |||||||||
| filters | Selecting specific frequency bands and suppressing out‑of‑band interference | ||||||||
| couplers | Extracting or distributing signal power proportionally for monitoring or feedback | ||||||||
| dividers, combiners | Splitting or combining power – critical for phased‑array and other systems | ||||||||
| Transmit & Receive | Horn Antenna | Radiating signals from the waveguide into free space – the “eye” of radar and communication systems | |||||||