Precision Ku Band WR62 Waveguide Components – Built to Your Structural & Parts Drawings
As a specialized manufacturer of Ku‑band WR‑62 (12.4–18 GHz) waveguide components, we deliver precision‑machined structural parts and functional assemblies strictly to customer drawings. Unlike higher millimeter‑wave bands, WR‑62 offers a practical balance of tight tolerances (typically ±10 μm to ±25 μm), lightweight construction, and excellent power handling – making it the workhorse for satellite payloads, Starlink‑like user terminals, aerospace telemetry, defense radars, communication links, antennas, and transceivers.
Our complete Ku‑band precision‑machined component list includes straight waveguides (inner bore 15.8 mm × 7.9 mm, loss <0.03 dB/cm), E‑/H‑plane bends, and twists – all held to ±15 μm profile accuracy. For power distribution and routing, we manufacture combiners, dividers, directional couplers (coupling hole position ±15 μm, directivity >25 dB), and electromechanical switches with rotor‑stator gaps <20 μm.
In frequency selection and signal conditioning, we produce iris filters (window tolerance ±10 μm), multiplexers with cavity consistency ±10 μm, terminations (VSWR <1.05:1), isolators, and circulators (Y‑junction symmetry <10 μm, isolation >22 dB). For radiation and interconnection, we machine horn antennas (aperture tolerance ±15 μm), slot arrays, plain flanges (flatness <5 μm, H7 dowel pins), and choke flanges (groove depth ±8 μm). Additionally, we supply probe transitions (waveguide‑to‑microstrip) and power dividing networks for phased‑array feeds.
Every component is fabricated from lightweight aluminum (gold or silver plated) or oxygen‑free copper using high‑speed milling and precision EDM. We inspect with CMM (±1 μm) and VNA up to 18 GHz. Send us your structural and parts drawings – we will deliver WR‑62 waveguides machined exactly for satellite, Starlink‑class, aerospace, defense, communication, antenna, and transceiver applications.