be familiar with the material of rough and its state after forging, inspecting whether there are lamination and cracks or any other defect in rough. measure all the dimensions of rough, calculate manufacture allowance and estimate the number of turning exactly.
after lathing rough of the bearing parts ,support them by three points, keep flat ,and then go on aging treatment in order to eliminate the internal stress caused in the process of rough turning and prevent serious deformations.
after bearing parts molding and turning, in order to prevent serious deformations, we must release parts fixed device to make bearing parts in stressfree state, looking for the correct position again and press on with it
special technology of inner ring with crossed, three row roller slewing bearing. In order to prevent deformation of crossed, three row roller slewing bearing after inner ring heat treatment during the process of turning, we must process in pairs, cutting and shaping after heat treatment.
surface of bearing raceway intermediate frequency quenching, hardness should not be less than 55HRC, depth of hardened layer should not less than 4mm,soft zone width should not less than 50mm,and then mark āSā at the corresponding position.
No. | raceway center circle diameter | single row 4 point | single row crossed roller | double row balls | 3 row roller | |||||
---|---|---|---|---|---|---|---|---|---|---|
axial clearance | < 500 | 0.04~0.20 | ||||||||
>500-700 | 0.04~0.25 | v0.02 | 0.10~0.20 | 0.03~0.06 | ||||||
>710~1120 | 0.06~0.30 | 0.02~0.04 | 0.10~0.30 | 0.03~0.08 | ||||||
>1120~1800 | 0.08~0.45 | 0.02~0.07 | 0.10~0.40 | 0.03~0.10 | ||||||
>1800~2800 | 0.10~0.55 | 0.04~0.10 | 0.10~0.50 | 0.04~0.15 | ||||||
>2800~4500 | 0.12~0.65 | 0.06~0.15 | 0.10~0.60 | 0.05~0.20 | ||||||
diameter clearance | <500 | 0.04~0.20 | ||||||||
>500~710 | 0.04~0.25 | <0.02 | 0.10~0.70 | 0.03~0.15 | ||||||
>710~1120 | 0.06~0.30 | 0.02~0.04 | 0.20~0.90 | 0.04~0.20 | ||||||
>1120~1800 | 0.08~0.45 | 0.02~0.07 | 0.20~1.00 | 0.06~0.25 | ||||||
>1800~2800 | 0.10~0.55 | 0.04~0.10 | 0.20~1.10 | 0.07~0.30 | ||||||
>2800~4500 | 0.12~0.65 | 0.06~0.15 | 0.30~1.30 | 0.08~0.35 | ||||||
end face runout | <500 | 0.10 | ||||||||
>500~710 | 0.12 | 0.12 | 0.40 | 0.08 | ||||||
>710~1120 | 0.15 | 0.14 | 0.50 | 0.12 | ||||||
>1120~1800 | 0.25 | 0.16 | 0.60 | 0.15 | ||||||
>1800~2800 | 0.30 | 0.25 | 0.70 | 0.20 | ||||||
>2800~4500 | 0.35 | 0.30 | 0.80 | 0.25 | ||||||
radial runout | <500 | 0.15 | ||||||||
>500~710 | 0.20 | 0.20 | 0.50 | 0.25 | ||||||
>710~1120 | 0.30 | 0.30 | 0.60 | 0.30 | ||||||
>1120~1800 | 0.40 | 0.35 | 0.80 | 0.35 | ||||||
>1800~2800 | 0.50 | 0.45 | 1.00 | 0.40 | ||||||
>2800~4500 | 0.60 | 0.55 | 1.20 | 0.45 | ||||||
gear radial runout | <500 | 0.30 | ||||||||
>500~710 | 0.35 | 0.25 | 0.60 | 0.30 | ||||||
>710~1120 | 0.40 | 0.30 | 0.80 | 0.35 | ||||||
>1120~1800 | 0.50 | 0.40 | 1.00 | 0.40 | ||||||
>1800~2800 | 0.65 | 0.50 | 1.20 | 0.60 | ||||||
>2800~4500 | 0.80 | 0.60 | 1.40 | 0.75 | ||||||
total | 5 types of turntable swing bearing(slewing ring bearings) assemblies |