Tower top face drivers, as "tower face drivers" are specialized tools used in machining operations, particularly in turning applications. They are designed to securely hold and rotate cylindrical workpieces, providing precise concentricity, stability, and efficiency during the machining process. These tools are commonly used in industries such as automotive, aerospace, and general manufacturing.
Driver Head (Tower): The main component that holds and rotates the workpiece. Consists of a tower-like structure that extends vertically from the base. Typically contains the driving mechanism and the face that makes contact with the workpiece.
Driving Mechanism: Depending on the design, it may use hydraulic, pneumatic, or mechanical systems to apply force to the workpiece. The driving mechanism transfers rotational force from the machine spindle to the workpiece through the face of the driver head.
Centering Pins: One or more centering pins protrude from the face of the driver head. These pins engage with center holes or features on the workpiece, ensuring precise centering and alignment.
Adjustment Mechanism: Allows for the adjustment of the centering pins to accommodate different workpiece sizes. Some tower top face drivers have automatic or manual adjustment features for quick setup.
The tower top face driver is mounted onto the machine's spindle or tool holder. It is securely fastened in place to ensure rigidity during machining. The cylindrical workpiece is placed against the face of the driver head. The centering pins are adjusted to engage with the center hole or features on the workpiece.
As the machine spindle rotates, it transfers rotational force to the tower top face driver. The driver head, in turn, applies pressure to the workpiece through the centering pins, gripping and rotating it. The tower top face driver maintains a secure grip on the workpiece, allowing for precise turning, facing, drilling, or milling operations.
The workpiece rotates concentrically with minimal vibration, leading to improved surface finish and dimensional accuracy. High Precision: Tower top face drivers provide excellent concentricity and accuracy during machining. Reduced Vibration: By securely gripping the workpiece, they minimize chatter and vibration, leading to improved surface finish and tool life. Efficient Setup: Once the tower top face driver is set up and adjusted, it allows for quick and repeatable setups for subsequent machining operations. Tower top face drivers can accommodate a range of cylindrical workpieces, from small to large diameters.
drive pins (quantity) | drive pins (diameter) | face drivers (diameter) | face drivers bodies | screws | center pins | FD technologies | |||||
---|---|---|---|---|---|---|---|---|---|---|---|
3 | 6 | 160 | 48 | 3 | 22 | FD 2023 | |||||
3 | 6 | 160 | 48 | 3 | 22 | FD 2023Z | |||||
3 | 6 | 160 | 48 | 3 | 22 | FD 2023F | |||||
3 | 8 | 160 | 48 | 3 | 22 | FD 2023D | |||||
3 | 8 | 28 | 48 | 3 | 22 | FD 2023D | |||||
3 | 8 | 35 | 48 | 3 | 22 | FD 2023HG | |||||
3 | 6 | 48 | 42 | 3 | 6 | FD 2023FTY | |||||
3 | 6 | 28 | 42 | 3 | 6 | FD 2023JK | |||||
3 | 6 | 35 | 42 | 3 | 6 | FD 2023E | |||||
3 | 8 | 48 | 48 | 3 | 8 | FD 2023GH | |||||
3 | 8 | 28 | 48 | 3 | 8 | FD 2023H | |||||
3 | 8 | 35 | 48 | 3 | 8 | FD 2023D | |||||
6 | 10 | 48 | 70 | 3 | 14 | FD 2023H | |||||
6 | 10 | 35 | 70 | 3 | 18 | FD 2023D | |||||
6 | 10 | 48 | 80 | 3 | 14 | FD 2023S | |||||
6 | 10 | 35 | 90 | 3 | 24 | FD 2023GF | |||||
6 | 15 | 48 | 90 | 3 | 28 | FD 2023F | |||||
6 | 15 | 70 | 90 | 3 | 35 | FD 2023JG | |||||
6 | 20 | 70 | 132 | 3 | 35 | FD 2023DS | |||||
6 | 20 | 70 | 182 | 3 | 35 | FD 2023GG | |||||
6 | 20 | 70 | 212 | 6 | 50 | FD 2023JKKL | |||||
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Precise Concentricity: They ensure that the workpiece rotates perfectly concentric with the machine spindle. Reduced Vibration: By securely gripping the workpiece, they minimize chatter and vibration, leading to better surface finishes. Efficient Machining: Tower top face drivers allow for continuous and efficient machining without the need for frequent readjustments. Versatility: They can handle a variety of cylindrical workpieces, making them suitable for different manufacturing needs.
Turning Operations: Used for turning cylindrical workpieces such as shafts, rollers, pins, and bushings. Facing Operations: Capable of facing the end surfaces of workpieces to ensure flatness and perpendicularity. Drilling and Milling Operations: Provide stable rotation for accurate drilling and milling of cylindrical parts. Heavy-Duty Machining: Suitable for machining large and heavy workpieces that require precise concentricity.
tower top face drivers are essential tools in precision machining operations, providing secure gripping, precise concentricity, and reduced vibration during turning, facing, drilling, and milling processes. They offer efficiency, accuracy, and versatility, making them valuable assets in various manufacturing industries. The choice of tower top face driver depends on the specific requirements of the machining task and the characteristics of the workpiece.